Metal Steel Roll Framing Machine SFS-CC75-200 for 1-5 Storeys Residential House/Hotel
SFS-CC75-200 is an ideal option for manufacturing heavier and wider sectioned frame and trusses with ease, its width range from 75-200mm, thickness range from 0.75-1.6mm, making it ideal for many residential and commercial applications . SFS-CC75-200 with new technology that can be used for both CC steel framing connection and CU stud & track connection, which is much flexible for the designers and builder with different ideas and can save the assemble time.
Applications: construction walls, floors and roofs for 1-5 level residential, modular house, transportable units, light commercial construction and custom building like Solar Panel Frames.
MAIN FEATURES
| Classical LGS machine models for 10+ years, very stable and with high speed production speed |
Strong performance, professional and advanced, Equipped with a powerful 15KW servo motor drive |
| The high-speed 35m/min output speed demonstrates the beauty of simple and complicated technology |
The power and energy efficiency of the 11KW main hydraulic station has been greatly improved |
| High line speed results in the accelerated cold formed steel framing and truss manufacturing output |
Smart internet connectivity provides cloud-based data reporting to enable real-time production management, and technical diagnostics to improve efficiency |
| CC & CU connection realized with 1 single machine, more flexible for the builders and designers. |
Self developing control system base on the market feedback that can meet your requirement well & with good after sales support |
TECHNICAL PARAMETERS
I. Specifications
| Profile Shape |
CC and CU |
| Profile Size |
75-200mm |
| Material Thickness |
0.75-1.6 mm, G300-G450 Zinc-Alum Steel Coil |
| Operation System |
21 inches Touchable Screen |
| Production Control System |
Self-devoloped FrameTec LGR1 machine controlling Software |
| Design Software |
Vertex BD/ Framebuilder MRD / Strucsoft & etc. |
| Comprehensive Machine Speed |
Joists: 500 m/hr Walls: 800 m/hr |
| Max. Machine Speed |
2,150m/hr |
| Punching, Cutting Mould |
dimple hole, Chamfer cut, Web notch, lip cut, service hole, bolt hole and shearing |
| Hole Punching Accuracy |
± 0.5 mm |
II. Machine Components
- Hydraulic de-coiler ------------------------------------------------------------------- 1 set
- Leveling Device ----------------------------------------------------------------------- 1 set
- Pre-punching Device --------------------------------------------------------------- 1 set
- Roll Forming System --------------------------------------------------------------- 1set
- Post-punching Device -------------------------------------------------------------- 1 set
- Cutting Device ----------------------------------------------------------------------- 1 set
- PLC Control System ----------------------------------------------------------------- 1 set
- Out-let Table -------------------------------------------------------------------------- 1 set
III. Flow Chart
The flow chart is shown below.
De-Coiler→ Leveling Device→ Pre-Punching Device→ Roll Forming System→ Post-Punching Device→ Cutting Device →Out-Let Table
IV. Machine Pictures
V. Technology Parameters
Weight of the Machine: About 10 Ton
Total Dimension with De-Coiler, Out-let Table: (length) 16m x (width) 1.71m x (height) 2m.
Dimension of Forming Parts: (length) 8m x (width) 1.71m x (height) 2m.
1) Hydraulic De-Coiler (The hydraulic de-coiler is excluded in this quote)
- De-coiler Type: Hydraulic auto de-coiler
- Weight capacity: Max 5.0T
- Diameter of inner: 480-510mm
- Diameter of outer: 800mm
- Motor power: 3.0Kw,60Hz, 380V(Customized)
- Control type: Electric button control
- Function: Auto rotation feed sheets into roll forming parts. Semi auto for loosening and tightening coil
- Weight of de-coiler: 1000KGS.
- Side Locks provided on de-coiler to fix coil.
2) Punching
All punching dies are made from Cr12. Driven by hydraulic station. Holes parameter are able to set by PLC, Including Punching length and numbers.
Four leveling devices is used to fasten the raw material. When punching system is on working, the raw material will be fixed tightly by leveling device to ensure the job precision.
- Hydraulic station: 11 kw + fan cooling system
- Driven by servo motor.
- Hole Type:
a. Right flange punching
b. Left flange punching
c. Web triple hole
d. Bolt hole
e. Online-swage
f. Truss cut
h. Web notch
i. Dimple
j. Service hole
k. Lip cut
Pre-punching holes: 1,2,3,4,6,7,9,10
Post-punching holes: 5,6,7,8
1. Punching precision within +/-0.03937'' (+/-0.5mm)
2. After hole punching, raw material will be driven into roll forming system.
3) Rolling Forming System
- Main motor type: 3 phases
- Main motor power: 14Kw, 60Hz, 380V (suits Australian power requirements)
- Servo motor brand: INNOVANCE
- Speed of forming: 98'/min (30m/min)
- Combine speed: 16.5'-39'/min (5-12m/min depending on No. of holes)
- Roller: 17 groups rollers. Roller Material is Cr12 mould steel being quenched treatment, with digital-controlled procession. This ensure rollers are all on good condition and long life.
- Shaft & Frame: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.
4) Changing Size
- Full-automatic (change sizes by PC control system)
- Machine is designed to change profile size within 1 minutes. This type of system is easy to operate. Only need to set the profile specs on the control panel, the roller stands will move in and out automatically.
- Size range: Web: 75-160mm
- Flange:1 5/8" (41mm)
- Lip: 8 - 16mm
- Size changing motor power: 0.4kw, 380v, 60Hz, totally 5 sets.
5) Hydraulic Cutter
- Cutting material: Cr12 Cr12MoV Cr12(total three blades)
- Hydraulic motor power: 11KW
- Hydraulic Pressure: 16Mpa
6) Out-let Table
4 meter material receiving table, with a stacking platform.
To consider easy for shipment. The components of Out-let Table will be well packaged and will be installed at Buyer's warehouse.
7) Safety Guard: Safety Guard covers the whole machine to ensure worker's safe.
Each parts of safety guard is linked with lock. Safety switch is available to stop machine when safety guard is open.
8) PC control system LG-R1.
- The control system has capacity to program production CNC by inputing Dahe's TXT to CSV format and connect with machine directly. It can control machine auto-running and running status dynamically, including punching, cutting and size changing.
- Manual length/punching program of production
- The computer can control production line including leveling, punching, cutting, conveyer table and roll forming station. Speed of the machine can be adjusted.
- The choice production data can be showed on screen.
9) Profile image and application
10) Our Factory
Why Choose us:
13+ years manufacturing experience in hight-quality roll-forming equipment
Competitive price and good quality
One year free warranty
Fast response of after sale service
Can be customized by clients' requirements
Easy operate and easy to maintain
Self-developed of post cutter, one blade to cutter all size of final product
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