Full Automatic Cu Stud and Track Roll Forming Machine for Solar Panel Making

• Customization: Available
• After-sales Service: Engineers Oversea Support
• Warranty: 1 Year
• Model NO.: FU300
• Certification: CE, ISO9001
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Working Material: Galvanized Sheet(Gi), Cold Roll Steel(CRC), Hot RO
• Yield Strength: 235-345MPa
• Punching: Single Hole and Double Holes
• Thickness: 1.0-2.5mm
• Width: 60-250mm
• Flange: 30-80mm
• Lips: 10-20mm
• Cutter Material: Cr12MOV, Heat Treatment
• Control System: PLC
• PLC Brand: Siemens
• Decoiler: Manual/Hydraulic for Options
• Applilcation: Cold Forming Sectional Steel
• Forming Station: 16 Stations
• Size Changing: Semi-Automatic or Full-Automatic
• Cutting: Pre-Cut + Post-Cut
• Transport Package: Naked
• Trademark: FrameTec
• Origin: China
• HS Code: 8455221000
• Production Capacity: 600 Sets/Year

Product Description

Machine Quick Details
Model number: FU300	Condition: New
Type: C U machine	Brand Name: Frametec
Max Production Capacity: 35M/min	Power(W): 15KW
Warranty: 1 year	Place of Origin: China

Features of CU roll frame machine:

Our FU300 CU roll frame machine consists of decoiler, feeding and levelling device, punching system, pre-shear, conveyor system, roll forming system, hydraulic post cutting, run out table, hydraulic station and PLC(controlling system). Its special quick change feature: Assemble with liner guide way to make machine change web size easily and smoothly
Produce standard products with yield strength up to 345Mpa,Long production line, good profile shape on final products; Time saving and labor saving, which is highly improved production efficiency and suitable for current production. This machine is easy to operate and run stable with good precision.

1. material : cold rolled coil , hot rolled coil, galvanized coil
2. Coil Width: adjustable
3. Suitable Coil Thickness: 1.0-2.5mm
4. Suitable profile size: width (60-250)mm *flange(30-80) mm* lip(10-20) mm
5. Suitable Raw Materials: galvanized steel sheet, galvanized color sheet
6. Yield strength of raw material: 350Mpahe

Flow chart: Hydraulic De-coiler →Leveling→ Pre-punching & Pre-cutting→ Roll Forming System→ Hydraulic station→ Post Cutting System→ Receiving table→ PLC Control System



Main features of quickly change C purlin roll forming machine
 

1. The Advantages of C purlin machine AUTOMATIC size-change type are as follows:

    1.Produce different purlin size(CU50-250) without changing rollers or spacers.

    2.No need changing cutter for different size.

    3.Easy operation, low maintenance cost

    4.Infinite sizing(any size within machine range),help to save material

    5.Optional Punch hole at any position of purlin web side and flange side



Main Components:
1. Hydraulic De-coiler
De-coiler Type: automatic fasten and loosen
Weight capacity:  6T

2. Feeding and Leveling Device:
It used for making the material flat before feeding into the roll forming machine.

3.Pre-punching device
Punch on flat sheet. PLC control punch quantity and horizontal position; vertical position adjust by manual.
Web punching quantity& size: as per customer`s requirement
Flange punching quantity&size: as per customer`s requirement
Punching bar and punching die can be changed easily


4.Pre-cutting device
It used to cut raw materials before roll forming.


4.Main roll former
Driven type: By chain
Max Speed of forming: 30m/min
Roller : About 16 groups rollers
Roller Material is Cr12 mould steel;
Diameter of down roller is around 360mm
Shaft: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product. Diameter of main shaft: ø75-89 mm (as per final design)
Material of main shaft : 40Cr
Changing sizes:  Automatic or Semi Automatic
Quick CU size changing only within 5 mins.



5.Hydraulic Cutting

1. The new design of the punch and the post cutter allow the machine can produce any size of CU profiles in the range of 60mm to 250mm by just one blade. 
2. Cutting material: Cr12
3. A lifetime of blade: 50, 000 times to polish one time. 
4. A sensor will be installed on the post cutting device, when the sensor detects the long narrow slot hole, the cutting tool will auto move forward to track the narrow slot hole at the correct position. The moment the blade is exactly the same position as the narrow slot hole, the equipment will stop roll form and the blade will cut the product. Then the cutter will move up and then the equipment will start to roll from the next piece.

6.Product Support Frame -1set


7.PLC Control System
Control the quantity &punching length& cutting length automatically
The Machine will be stopped while it is punching and cutting
Automatic Length measures and quantity counting (precision +- 2mm)

Profile effect:

Our Factory


Why Choose us:
13+ years manufacturing experience in CUZ purlin roll former
Competitive price and good quality
One year free warranty
Fast response of after sale service
Auto web size changing from 80mm to 350mm in 2 minutes
Can be customized by clients' requirements
Easy operate and easy to maintain
Self-developed of post cutter, one blade to cutter all size of final products