Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450

Product Details
Customization: Available
After-sales Service: Engineers Oversea Support
Warranty: 1 Year

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Registered Capital
100000000 USD
Plant Area
>2000 square meters
  • Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450
  • Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450
  • Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450
  • Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450
  • Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450
  • Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450
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Basic Info.

Model NO.
SFS-CC150-450
Condition
New
Customized
Customized
Automatic Grade
Automatic
Feeding Material
Galvanized Sheet(Gi), Cold Roll Steel(CRC), Hot RO
Yield Strength
250-550MPa
Thickness
10-20 Gauge (1.0mm-3.0mm)
Profile Width
6′′-18′′ (150mm to 457mm)
Profile Flange
1 5/8′′ to 3′′ (41mm to 76mm)
Profile Lip
2/5" to 4/5" (10mm to 20mm)
Decoiler
Hydraulic Decoiler
Punching
Service Hole, Dimple Hole, Web Notching
Cutter Material
Cr12 MOV, Cr12, Cr12(Total Three Blades)
Raw Material
Galvanized Steel & H.R
Control System
PC Control
PLC Brand
Japan Panasonic
Size Changing
Auto Size Changing for Rollers
Blade Replacement
Manual Blade Replacing
The Machine Included
De-Coiler, Roll Forming Station, Product Receiving
Transport Package
Naked Package
Specification
(length)16m x (width) 1.5m x (height) 1.7m
Trademark
Frametec
Origin
Xiamen, China
HS Code
84552210
Production Capacity
600 Sets/Year

Product Description


Light Steel Roll Framing Machine SFS-CC150-450 for 1-10 Stories Residential House/Hotel

 

SFS-CC150-450 is the advanced version of the multi profile series. One machine to solve the construction plan of 1-7 floors, which is with more application than you imagined. SFS-CC150-450 consists of 19 roll forming group, driven by a 22KW servo motor; With width is 89-305MM and thickness 1.0-3.0mm, which can be changed arbitrarily and fully automatic. Flange is 41/51//63.5/76mm.

Application: Commercial Building, Sefl-Storage Building, Residential Home, Portable House, Townhoue, Apartment, ADU Home, Hotel


MAIN FEATURES
 
Classical LGS machine models for 10+ years, very stable and with high speed production speed The SFS-CC150-450 produces wall frames, trusses and joists for residential and light commercial building quickly economically
Advanced hydraulic and punching functions for high productivity and versatile components production such as trusses, walls and joists An auto-gauging system that automatically adjusts gauge range to increase overall productivity for steel thickness from 1.0-3.0mm
Flange ranges from 41mm to 65mm gives the free choice for the designer and the builder that with the special building regulations like in USA, Canada, Australia & etc. Smart internet connectivity provides cloud-based data reporting to enable real-time production management, and technical diagnostics to improve efficiency
High line speed results in the accelerated cold formed steel framing and truss manufacturing output Self developing control system base on the market feedback that can meet your requirement well & with good after sales support


TECHNICAL PARAMETERS

I. Specifications

 
Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450
 
Profile Shape CC and CU
Profile Size 150-450 mm
Material Thickness 1.0-3.0 mm, G300-G450 Zinc-Alum Steel Coil
Operation System 21 inches Touchable Screen
Production Control System Self-devoloped FrameTec LGR1 machine controlling Software
Design Software Vertex BD/ Framebuilder MRD / Strucsoft & etc.
Comprehensive  Machine Speed Joists: 500 m/hr   Walls: 800 m/hr  
Max. Machine Speed 2,150m/hr
Punching, Cutting Mould Fixing tabs, Web hole, Service Hole, Dimple, Web Notch
Hole Punching Accuracy ± 0.5 mm

Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450
II. Machine Components
  • Hydraulic De-Coiler -------------------------------------------------------------------  1 set
  • Leveling Device -----------------------------------------------------------------------  1 set
  • Pre-Punching Device ---------------------------------------------------------------  1 set
  • Roll Forming System ---------------------------------------------------------------  1set
  • Post-Punching Device --------------------------------------------------------------  1 set
  • Cutting Device -----------------------------------------------------------------------  1 set
  • PLC Control System -----------------------------------------------------------------  1 set
  • Out-Let Table --------------------------------------------------------------------------  1 set
III. Flow Chart

The flow chart is shown below.
De-Coiler → Leveling Device → Pre-punching Device → Roll Forming System → Post-Punching Device → Cutting Device → Out-Let Table

IV. Pictures

Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450

Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450

V. Technology Parameters

- Weight of the machine: About 10 Tons
- Total Dimension with Decoiler, Out-Let Table: L 16m x W 1.5m x H 1.7m.
- Dimension of Forming Parts: L 16m x W 1.5m x H 1.7m.


 
1) Hydraulic De-Coiler (The hydraulic de-coiler is excluded in this Quote.)
  1. De-Coiler Type: Hydraulic Auto De-Coiler 
  2. Weight Capacity: Max 5.0T
  3. Inner Diameter: 480-510mm
  4. Outer Diameter: 800mm
  5. Motor Power: 3.0Kw, 60Hz, 380V (Can be Customized)
  6. Control Type: Electric Button Control
  7. Function: Auto rotation feed sheets into roll forming parts. Semi auto for loosening and tightening coil
  8. Weight of De-Coiler: 1000KGS.
  9. Side locks provided on de-coiler to fix coil.

2)  Punching

Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450

Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450
All punching dies are made from Cr12. Driven by hydraulic station. Hole parameters are able to set by PLC, Including Punching length and numbers.


Four leveling devices is used to fasten the raw material. When punching system is working, the raw material will be fixed tightly by leveling device to ensure the job precision.
  1. Hydraulic station: 11 kw + Fan Cooling System
  2. Driven by servo motor.
  3. Hole Types:
a. Right Flange Punching 
b. Left Flange punching 
c. Web Triple Hole

d. Bolt Hole 
e. Online-Swage
f. Truss Cut 

h. Web Notch
i. Dimple 
j. Service Hole 
k. Lip cut


Pre-Punching Holes: 1,2,3,4,6,7,9,10
Post-Punching Holes: 5,6,7,8

1. Punching precision within +/-1mm.
2. After hole punching, raw material will be driven into roll forming system.

3) Rolling Forming System
  1. Main motor type: 3 phases
  2. Main motor power: 3.0Kw, 60Hz, 380V (suits Australian power requirements)
  3. Servo motor brand: INNOVANCE
  4. Speed of forming: 25m/min
  5. Comprehensive speed: 5-12m/min
  6. Roller: 17 groups rollers. Roller Material is Cr12 mould steel being quenched treatment, with digital-controlled procession. This ensure rollers are all on good condition and long life.
  7. Shaft & Frame: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.

4) Changing Size
  1. Full-automatic (change sizes by PC control system) 
  2. Machine is designed to change profile size within 1 minutes. This type of system is easy to operate. Only need to set the profile specs on the control panel, the roller stands will move in and out automatically.
  3. Size range: Web: 3" -7,87"
  4. Flange:1 5/8" (41mm)
  5. Lip: 1/4" to 1/2" (7mm to 12mm)
  6. Motor power: 0.75kw, 380v, 60Hz, totally 2 sets.
 
5) Hydraulic Cutter
  1. Cutting material: Cr12 Cr12MoV Cr12(total three blades)
  2. Hydraulic motor power: 11KW
  3. Hydraulic Pressure: 16Mpa

6) Out-let Table

4 meter material receiving table, with a stacking platform.
To consider easy for shipment. The components of Out-let Table will be well packaged and will be installed at Buyer's warehouse.


7) Safety Guard: Safety Guard covers the whole machine to ensure worker's safe.
Each parts of safety guard is linked with lock. Safety switch is available to stop machine when safety guard is open.


8) PC control system LG-R1.
  1. The control system has capacity to program production CNC by inputing Dahe's TXT to CSV format and connect with machine directly. It can control machine auto-running and running status dynamically, including punching, cutting and size changing.
  2. Manual length/punching program of production
  3. The computer can control production line including leveling, punching, cutting, conveyer table and roll forming station. Speed of the machine can be adjusted.
  4. The choice production data can be showed on screen.

9) Profile Image and Application

Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450
Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450
Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450
Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450

10) Our Factory

Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450
Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450

Why Choose Us:

- 13+ years manufacturing experience in Light steel fram machinery
- Competitive price and good quality
- One year free warranty
- Fast response of after sale service.
- Can be customized by clients' requirements.
- Easy operate and easy to maintain.
- Self-developed of post cutter, one blade to cutter all size of final product.


Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450

Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450Light Gauge Steel Frame Machine Multi Profile Roll Former Full Automatic Sfs-Cc150-450

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