High Speed Light Gauge Steel Stud and Track Roll Forming Machine

Product Details
Customization: Available
After-sales Service: Engineers Oversea Support
Warranty: 1 Year
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Registered Capital
100000000 USD
Plant Area
>2000 square meters
  • High Speed Light Gauge Steel Stud and Track Roll Forming Machine
  • High Speed Light Gauge Steel Stud and Track Roll Forming Machine
  • High Speed Light Gauge Steel Stud and Track Roll Forming Machine
  • High Speed Light Gauge Steel Stud and Track Roll Forming Machine
  • High Speed Light Gauge Steel Stud and Track Roll Forming Machine
  • High Speed Light Gauge Steel Stud and Track Roll Forming Machine
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Basic Info.

Model NO.
SFS-CC150-450
Customized
Customized
Condition
New
Control Type
CNC
Automatic Grade
Automatic
Feeding Material
Galvanized Sheet(Gi), Cold Roll Steel(CRC), Hot RO
Yield Strength
250-550MPa
Punching
Service Hole, Dimple Hole, Web Notching
Thickness
10-20 Gauge (1.0mm-3.0mm)
Profile Width
6′′-18′′ (150mm to 457mm)
Profile Flange
1 5/8′′ to 3′′ (41mm to 76mm)
Profile Lip
2/5" to 4/5" (10mm to 20mm)
Cutter Material
Cr12 MOV, Cr12, Cr12(Total Three Blades)
Control System
PC Control
PLC Brand
Japan Panasonic
Decoiler
Hydraulic Decoiler
The Machine Included
De-Coiler, Roll Forming Station, Product Receiving
Size Changing
Auto Size Changing for Rollers
Blade Replacement
Manual Blade Replacing
Raw Material
Galvanized Steel & H.R
Transport Package
Naked
Specification
(length)16m x (width) 1.5m x (height) 1.7m
Trademark
FrameTec
Origin
China
HS Code
8455221000
Production Capacity
600 Sets/Year

Packaging & Delivery

Package Size
1600.00cm * 150.00cm * 170.00cm
Package Gross Weight
10000.000kg

Product Description

Metal Steel Roll Framing Machine SFS-CC150-450 for 1-7 storey Residential House/Hotel


TECHNICAL PARAMETERS

I. Specifications 

High Speed Light Gauge Steel Stud and Track Roll Forming Machine
Machine Quick Details
Model number: SFS-CC150-450 Condition: New
Type: LGS machine Brand Name: Frametec
Thickness: 10-20 gauge (1.0mm-3.0mm) Control System: PC control
Warranty: 1 year Place of Origin: China
1) Profile width: 6''-18'' (150mm to 457mm)
2) Profile flange: 1 5/8'' to 3'' (41mm to 76mm)
3) Profile thickness: 10-20 gauge (1.0mm-3.0mm)
4) Material : galvanized coil sheets: ASTM A1003 & ASTM A653
5) Max yield: 250Mpa-550Mpa 80ksi at 3.0 mm (20ga) material thickness.
II. Machine Components
  • Hydraulic de-coiler -------------------------------------------------------------------  1 set
  • Leveling Device -----------------------------------------------------------------------  1 set
  • Pre-punching Device ---------------------------------------------------------------  1 set
  • Roll Forming System ---------------------------------------------------------------  1set
  • Post-punching Device --------------------------------------------------------------  1 set
  • Cutting Device -----------------------------------------------------------------------  1 set
  • PLC Control System -----------------------------------------------------------------  1 set
  • Out-let Table --------------------------------------------------------------------------  1 set
III. Flow Chart
The flow chart is showing below.
De-coiler Leveling Device Pre-punching Device Roll Forming System→ Post-punching Device→ Cutting Device Out-let table

IV. Machine Pictures


High Speed Light Gauge Steel Stud and Track Roll Forming Machine

V. Technology Parameters
The weight of the Machine: About 10 Ton
The total dimension with un-coiler, Out-let Table is:
(length) 16m x (width) 1.5m x (height) 1.7m.
The dimension of forming parts: (length) 16m x (width) 1.5m x (height) 1.7m.

 
1)Hydraulic de-coiler (The hydraulic de-coiler is excluded in this quote)
  1. De-coiler Type: Hydraulic auto de-coiler 
  2. Weight capacity: Max 5.0T
  3. Diameter of inner: 480-510mm
  4. Diameter of outer: 800mm
  5. Motor power: 3.0Kw,60Hz, 380V(Customized)
  6. Control type: Electric button control
  7. Function: Auto rotation feed sheets into roll forming parts. Semi auto for loosening and tightening coil
  8. Weight of de-coiler: 1000KGS.
  9. Side Locks provided on de-coiler to fix coil.

2)  Punching
High Speed Light Gauge Steel Stud and Track Roll Forming Machine

High Speed Light Gauge Steel Stud and Track Roll Forming MachineAll punching dies are made from Cr12. Driven by hydraulic station. Holes parameter are able to set by PLC, Including Punching length and numbers.
Four leveling devices is used to fasten the raw material. When punching system is on working, the raw material will be fixed tightly by leveling device to ensure the job precision.
  1. Hydraulic station: 11 kw + fan cooling system
  2. Driven by servo motor.
  3. Hole Type:
a. Right flange punching 
b. 
Left flange punching 
c.
 Web triple hole
d. Bolt hole 
e. 
Online-swage
f.
 Truss cut 
h. Web notch
i. Dimple 
j. Service hole 
k.
 Lip cut
Pre-punching holes: 1,2,3,4,6,7,9,10
Post-punching holes: 5,6,7,8

1. Punching precision within +/-1mm
2. After hole punching, raw material will be driven into roll forming system.

3) Rolling Forming System
  1. Main motor type: 3 phases
  2. Main motor power: 3.0Kw, 60Hz, 380V (suits Australian power requirements)
  3. Servo motor brand: INNOVANCE
  4. Speed of forming: 25m/min
  5. Comprehensive speed: 5-12m/min
  6. Roller: 17 groups rollers. Roller Material is Cr12 mould steel being quenched treatment, with digital-controlled procession. This ensure rollers are all on good condition and long life.
  7. Shaft & Frame: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.

4) Changing Size
  1. Full-automatic (change sizes by PC control system) 
  2. Machine is designed to change profile size within 1 minutes. This type of system is easy to operate. Only need to set the profile specs on the control panel, the roller stands will move in and out automatically.
  3. Size range: Web: 3" -7,87"
  4. Flange:1 5/8" (41mm)
  5. Lip: 1/4" to 1/2" (7mm to 12mm)
  6. Motor power: 0.75kw, 380v, 60Hz, totally 2 sets.
 
5) Hydraulic Cutter
  1. Cutting material: Cr12 Cr12MoV Cr12(total three blades)
  2. Hydraulic motor power: 11KW
  3. Hydraulic Pressure: 16Mpa

6) Out-let Table

4 meter material receiving table, with a stacking platform.
To consider easy for shipment. The components of Out-let Table will be well packaged and will be installed at Buyer's warehouse.


7) Safety Guard: Safety Guard covers the whole machine to ensure worker's safe.
Each parts of safety guard is linked with lock. Safety switch is available to stop machine when safety guard is open.


8) PC control system LG-R1.
  1. The control system has capacity to program production CNC by inputing Dahe's TXT to CSV format and connect with machine directly. It can control machine auto-running and running status dynamically, including punching, cutting and size changing.
  2. Manual length/punching program of production
  3. The computer can control production line including leveling, punching, cutting, conveyer table and roll forming station. Speed of the machine can be adjusted.
  4. The choice production data can be showed on screen.

9) Profile image and application

High Speed Light Gauge Steel Stud and Track Roll Forming Machine

High Speed Light Gauge Steel Stud and Track Roll Forming Machine
High Speed Light Gauge Steel Stud and Track Roll Forming Machine
High Speed Light Gauge Steel Stud and Track Roll Forming Machine

10) Our Factory
High Speed Light Gauge Steel Stud and Track Roll Forming Machine
High Speed Light Gauge Steel Stud and Track Roll Forming Machine

Why Choose us:
13+ years manufacturing experience in Light steel fram machinery
Competitive price and good quality
One year free warranty
Fast response of after sale service
Can be customized by clients' requirements
Easy operate and easy to maintain
Self-developed of post cutter, one blade to cutter all size of final product

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