C-Light Stand Metal Stud and Track Roll Forming Machine for Prefabricated Houses

• Customization: Available
• After-sales Service: Engineers Oversea Support
• Warranty: 1 Year
• Model NO.: SFS-C89T-2.2mm
• Certification: CE, ISO9001
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Feeding Material: Galvanized Sheet(Gi), Cold Roll Steel(CRC), Hot RO
• Yield Strength: 250-550MPa
• Punching: Service Hole, Dimple Hole, Web Notching
• Thickness: 13-18 Gauge (1.2mm-2.2mm)
• Profile Width: 63mm, 89mm, 92mm, 140mm or Other
• Profile Flange: 1 5/8" (41mm)
• Profile Lip: 1/4" to 1/2" (7mm to 12mm)
• Cutter Material: Cr12 MOV, Cr12, Cr12(Total Three Blades)
• Control System: PC Control
• PLC Brand: Japan Panasonic
• Decoiler: Hydraulic Decoiler
• The Machine Included: De-Coiler, Roll Forming Station, Product Receiving
• Size Changing: Auto Size Changing for Rollers
• Blade Replacement: Manual Blade Replacing
• Main Motor Power: 22kw, 60Hz, 380V
• Transport Package: Naked
• Specification: (length)16m x (width) 1.5m x (height) 1.7m
• Trademark: FrameTec
• Origin: China
• HS Code: 8455221000
• Production Capacity: 600 Sets/Year
• Package Size: 1600.00cm * 150.00cm * 170.00cm
• Package Gross Weight: 10000.000kg

Product Description

Metal Steel Roll Framing Machine SFS-C89T-2.2mm for 1-4 storey Residential House/Hotel

TECHNICAL PARAMETERS

I. Specifications 

Machine Quick Details
Model number: SFS-C89T-2.2mm	Condition: New
Type: LGS machine	Brand Name: Frametec
Thickness: 1.2-2.2mm	Control System: PC control
Warranty: 1 year	Place of Origin: China

1) Profile width: 63mm, 89mm, 92mm, 140mm or other
2) Profile flange: 1 5/8" (41mm)
3) Profile thickness: 18-22 gauge (0.75mm-1.2mm)
4) Material : galvanized coil sheets: ASTM A1003 & ASTM A653
5) Max yield: 250Mpa-550Mpa 80ksi at 1.2 mm (16ga) material thickness.
II. Machine Components

• Hydraulic de-coiler -------------------------------------------------------------------  1 set
• Leveling Device -----------------------------------------------------------------------  1 set
• Pre-punching Device ---------------------------------------------------------------  1 set
• Roll Forming System ---------------------------------------------------------------  1set
• Post-punching Device --------------------------------------------------------------  1 set
• Cutting Device -----------------------------------------------------------------------  1 set
• PLC Control System -----------------------------------------------------------------  1 set
• Out-let Table --------------------------------------------------------------------------  1 set

III. Flow Chart
The flow chart is showing below.
De-coiler→ Leveling Device→ Pre-punching Device→ Roll Forming System→ Post-punching Device→ Cutting Device →Out-let table

IV. Machine Pictures




V. Technology Parameters
The weight of the Machine: About 10 Ton
The total dimension with un-coiler, Out-let Table is:
(length) 16m x (width) 1.5m x (height) 1.7m.
The dimension of forming parts: (length) 16m x (width) 1.5m x (height) 1.7m.
 

1)Hydraulic de-coiler (The hydraulic de-coiler is excluded in this quote)

1. De-coiler Type: Hydraulic auto de-coiler 
2. Weight capacity: Max 3.0T
3. Diameter of inner: 480-510mm
4. Diameter of outer: 800mm
5. Motor power: 3.0Kw,60Hz, 380V(Customized)
6. Control type: Electric button control
7. Function: Auto rotation feed sheets into roll forming parts. Semi auto for loosening and tightening coil
8. Weight of de-coiler: 1000KGS.
9. Side Locks provided on de-coiler to fix coil.

2)  Punching

All punching dies are made from Cr12. Driven by hydraulic station. Holes parameter are able to set by PLC, Including Punching length and numbers.
Four leveling devices is used to fasten the raw material. When punching system is on working, the raw material will be fixed tightly by leveling device to ensure the job precision.

1. Hydraulic station: 11 kw + fan cooling system
2. Driven by servo motor.
3. Hole Type:

a. Right flange punching 
b. Left flange punching 
c. Web triple hole
d. Bolt hole 
e. Online-swage
f. Truss cut 
h. Web notch
i. Dimple 
j. Service hole 
k. Lip cut
Pre-punching holes: 1,2,3,4,6,7,9,10
Post-punching holes: 5,6,7,8

1. Punching precision within +/-1mm
2. After hole punching, raw material will be driven into roll forming system.

3) Rolling Forming System

1. Main motor type: 3 phases
2. Main motor power: 3.0Kw, 60Hz, 380V (suits Australian power requirements)
3. Servo motor brand: INNOVANCE
4. Speed of forming: 25m/min
5. Comprehensive speed: 5-12m/min
6. Roller: 17 groups rollers. Roller Material is Cr12 mould steel being quenched treatment, with digital-controlled procession. This ensure rollers are all on good condition and long life.
7. Shaft & Frame: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.

4) Changing Size

1. Full-automatic (change sizes by PC control system) 
2. Machine is designed to change profile size within 1 minutes. This type of system is easy to operate. Only need to set the profile specs on the control panel, the roller stands will move in and out automatically.
3. Size range: Web: 3" -7,87"
4. Flange:1 5/8" (41mm)
5. Lip: 1/4" to 1/2" (7mm to 12mm)
6. Motor power: 0.75kw, 380v, 60Hz, totally 2 sets.

 
5) Hydraulic Cutter

1. Cutting material: Cr12 Cr12MoV Cr12(total three blades)
2. Hydraulic motor power: 11KW
3. Hydraulic Pressure: 16Mpa

6) Out-let Table
4 meter material receiving table, with a stacking platform.
To consider easy for shipment. The components of Out-let Table will be well packaged and will be installed at Buyer's warehouse.


7) Safety Guard: Safety Guard covers the whole machine to ensure worker's safe.
Each parts of safety guard is linked with lock. Safety switch is available to stop machine when safety guard is open.


8) PC control system LG-R1.

1. The control system has capacity to program production CNC by inputing Dahe's TXT to CSV format and connect with machine directly. It can control machine auto-running and running status dynamically, including punching, cutting and size changing.
2. Manual length/punching program of production
3. The computer can control production line including leveling, punching, cutting, conveyer table and roll forming station. Speed of the machine can be adjusted.
4. The choice production data can be showed on screen.

9) Profile image and application






10) Our Factory



Why Choose us:
13+ years manufacturing experience in Light steel fram machinery
Competitive price and good quality
One year free warranty
Fast response of after sale service
Can be customized by clients' requirements
Easy operate and easy to maintain
Self-developed of post cutter, one blade to cutter all size of final product

FAQ
1. Q: Do you have after-sales service?
A: Yes, we have good after-sales service and technical support.

2. Q: What are the advantages of light steel buildings?
A: Improved efficiency; improved accuracy; simple operation; data management; safe operation.

3. Q: Are light steel buildings lightning-proof?
A: The galvanized material of the light steel buildings is closely connected to the surface to form a complete lightning protection system.

4. Q: Does the fire protection grade of light steel buildings meet the standard?
A: The fire protection level of light steel buildings reaches the national level four fire protection standards.

5. Q: Waterproofing treatment for light steel buildings?
A: The light steel buildings roof system consists of roof trusses, structural OSB boards, waterproof membranes, heat reflective films, and roof tiles.