Light Steel Roll Framing Machine SFS-CC150-450 for 1-10 Stories Residential House/Hotel
SFS-CC150-450 is the advanced version of the multi profile series. One machine to solve the construction plan of 1-7 floors, which is with more application than you imagined. SFS-CC150-450 consists of 19 roll forming group, driven by a 22KW servo motor; With width is 89-305MM and thickness 1.0-3.0mm, which can be changed arbitrarily and fully automatic. Flange is 41/51//63.5/76mm.
Application: Commercial Building, Sefl-Storage Building, Residential Home, Portable House, Townhoue, Apartment, ADU Home, Hotel
MAIN FEATURES
| Classical LGS machine models for 10+ years, very stable and with high speed production speed |
The SFS-CC150-450 produces wall frames, trusses and joists for residential and light commercial building quickly economically |
| Advanced hydraulic and punching functions for high productivity and versatile components production such as trusses, walls and joists |
An auto-gauging system that automatically adjusts gauge range to increase overall productivity for steel thickness from 1.0-3.0mm |
| Flange ranges from 41mm to 65mm gives the free choice for the designer and the builder that with the special building regulations like in USA, Canada, Australia & etc. |
Smart internet connectivity provides cloud-based data reporting to enable real-time production management, and technical diagnostics to improve efficiency |
| High line speed results in the accelerated cold formed steel framing and truss manufacturing output |
Self developing control system base on the market feedback that can meet your requirement well & with good after sales support |
TECHNICAL PARAMETERS
I. Specifications
| Profile Shape |
CC and CU |
| Profile Size |
150-450 mm |
| Material Thickness |
1.0-3.0 mm, G300-G450 Zinc-Alum Steel Coil |
| Operation System |
21 inches Touchable Screen |
| Production Control System |
Self-devoloped FrameTec LGR1 machine controlling Software |
| Design Software |
Vertex BD/ Framebuilder MRD / Strucsoft & etc. |
| Comprehensive Machine Speed |
Joists: 500 m/hr Walls: 800 m/hr |
| Max. Machine Speed |
2,150m/hr |
| Punching, Cutting Mould |
Fixing tabs, Web hole, Service Hole, Dimple, Web Notch |
| Hole Punching Accuracy |
± 0.5 mm |
II. Machine Components
- Hydraulic De-Coiler ------------------------------------------------------------------- 1 set
- Leveling Device ----------------------------------------------------------------------- 1 set
- Pre-Punching Device --------------------------------------------------------------- 1 set
- Roll Forming System --------------------------------------------------------------- 1set
- Post-Punching Device -------------------------------------------------------------- 1 set
- Cutting Device ----------------------------------------------------------------------- 1 set
- PLC Control System ----------------------------------------------------------------- 1 set
- Out-Let Table -------------------------------------------------------------------------- 1 set
III. Flow Chart
The flow chart is shown below.
De-Coiler → Leveling Device → Pre-punching Device → Roll Forming System → Post-Punching Device → Cutting Device → Out-Let Table
IV. Pictures
V. Technology Parameters
- Weight of the machine: About 10 Tons
- Total Dimension with Decoiler, Out-Let Table: L 16m x W 1.5m x H 1.7m.
- Dimension of Forming Parts: L 16m x W 1.5m x H 1.7m.
1) Hydraulic De-Coiler (The hydraulic de-coiler is excluded in this Quote.)
- De-Coiler Type: Hydraulic Auto De-Coiler
- Weight Capacity: Max 5.0T
- Inner Diameter: 480-510mm
- Outer Diameter: 800mm
- Motor Power: 3.0Kw, 60Hz, 380V (Can be Customized)
- Control Type: Electric Button Control
- Function: Auto rotation feed sheets into roll forming parts. Semi auto for loosening and tightening coil
- Weight of De-Coiler: 1000KGS.
- Side locks provided on de-coiler to fix coil.
2) Punching
All punching dies are made from Cr12. Driven by hydraulic station. Hole parameters are able to set by PLC, Including Punching length and numbers.
Four leveling devices is used to fasten the raw material. When punching system is working, the raw material will be fixed tightly by leveling device to ensure the job precision.
- Hydraulic station: 11 kw + Fan Cooling System
- Driven by servo motor.
- Hole Types:
a. Right Flange Punching
b. Left Flange punching
c. Web Triple Hole
d. Bolt Hole
e. Online-Swage
f. Truss Cut
h. Web Notch
i. Dimple
j. Service Hole
k. Lip cut
Pre-Punching Holes: 1,2,3,4,6,7,9,10
Post-Punching Holes: 5,6,7,8
1. Punching precision within +/-1mm.
2. After hole punching, raw material will be driven into roll forming system.
3) Rolling Forming System
- Main motor type: 3 phases
- Main motor power: 3.0Kw, 60Hz, 380V (suits Australian power requirements)
- Servo motor brand: INNOVANCE
- Speed of forming: 25m/min
- Comprehensive speed: 5-12m/min
- Roller: 17 groups rollers. Roller Material is Cr12 mould steel being quenched treatment, with digital-controlled procession. This ensure rollers are all on good condition and long life.
- Shaft & Frame: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.
4) Changing Size
- Full-automatic (change sizes by PC control system)
- Machine is designed to change profile size within 1 minutes. This type of system is easy to operate. Only need to set the profile specs on the control panel, the roller stands will move in and out automatically.
- Size range: Web: 3" -7,87"
- Flange:1 5/8" (41mm)
- Lip: 1/4" to 1/2" (7mm to 12mm)
- Motor power: 0.75kw, 380v, 60Hz, totally 2 sets.
5) Hydraulic Cutter
- Cutting material: Cr12 Cr12MoV Cr12(total three blades)
- Hydraulic motor power: 11KW
- Hydraulic Pressure: 16Mpa
6) Out-let Table
4 meter material receiving table, with a stacking platform.
To consider easy for shipment. The components of Out-let Table will be well packaged and will be installed at Buyer's warehouse.
7) Safety Guard: Safety Guard covers the whole machine to ensure worker's safe.
Each parts of safety guard is linked with lock. Safety switch is available to stop machine when safety guard is open.
8) PC control system LG-R1.
- The control system has capacity to program production CNC by inputing Dahe's TXT to CSV format and connect with machine directly. It can control machine auto-running and running status dynamically, including punching, cutting and size changing.
- Manual length/punching program of production
- The computer can control production line including leveling, punching, cutting, conveyer table and roll forming station. Speed of the machine can be adjusted.
- The choice production data can be showed on screen.
9) Profile Image and Application
10) Our Factory
Why Choose Us:
- 13+ years manufacturing experience in Light steel fram machinery
- Competitive price and good quality
- One year free warranty
- Fast response of after sale service.
- Can be customized by clients' requirements.
- Easy operate and easy to maintain.
- Self-developed of post cutter, one blade to cutter all size of final product.
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